Introduction to Corrosion Science and Engineering

Understanding Corrosion Mechanisms and Corrosion Mitigation Measures

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Description

This course introduces you to the fundamental principles of aqueous corrosion, to the most common corrosion mechanisms, and to the most common corrosion protection measures.

It is suitable for anyone who would like to learn about corrosion, either as a part of their job, as a part of their research, or as a student that is just getting started in corrosion.

The course is organized in four sections. In the first section, we will consider what happens on a corroding surface, looking at the electrochemical reactions involved, and at the changes induced into the environment. In the second section, we will go briefly through the most important concepts of electrochemistry, that are needed for understanding any corrosion process. In section three, we will discuss the most common corrosion mechanisms (general corrosion, galvanic corrosion, crevice corrosion and pitting), the key factors that affect them, and what can be done to reduce their impact. In section 4, we will discuss the most common corrosion protection measures, such as cathodic protection, paints, corrosion inhibitors, and inorganic coatings.

By the end of this course, you should have an overview of the most common topics that are related to corrosion, and you should be able to start looking independently for specific knowledge to address the particular corrosion problem that you may be facing.

Please note that, due to the nature of the subjects,  there is some unavoidable overlap in the topics discussed in this course and the course 'Learn the Fundamentals of Corrosion Electrochemistry'. If you are looking for a general course about corrosion ( corrosion mechanisms, corrosion protection measures, and minimal electrochemistry theory), this is  the most appropriate course for you. If you are looking for a more in-depth discussion of corrosion electrochemistry, the best course for you is 'Learn the Fundamentals of Corrosion Electrochemistry', available on this platform.

What You Will Learn!

  • Understand the key differences between high temperature and aqueous corrosion, and classify corrosion based on mechanism and form.
  • Understand the electrochemical nature of aqueous corrosion, including anodic and cathodic reactions and their influence on local pH.
  • Comprehend essentials of electrical charge movement in metals and solutions.
  • Understand and apply Faraday's law to convert electrical current into reaction rates.
  • Represent corroding surfaces in terms of electrical currents.
  • Gain practical understanding of measuring potential differences, significance of reference electrodes.
  • Understand the Nernst equation to determine equilibrium potentials, construct Pourbaix diagrams, and analyze the thermodynamic implications.
  • Understand Evans diagrams and Tafel law, and their application in calculating corrosion current and representing behavior of corroding electrodes.
  • Gain insight into diffusion-limited reactions, particularly oxygen reduction reaction and its significance in metal corrosion.
  • Understand the mechanism of uniform corrosion, influencing factors, and mitigation strategies.
  • Understand galvanic corrosion, its mechanisms, factors influencing severity, and mitigation measures.
  • Understand crevice corrosion, mechanisms, initiation process, factors influencing severity, and preventive measures.
  • Understand pitting corrosion mechanism, factors influencing severity, and evaluate material performance against pitting.
  • Understand the fundamental principle of cathodic protection as a corrosion prevention method, including sacrificial anodes and impressed current systems.
  • Understand the fundamental principle of cathodic protection as a corrosion prevention method, including sacrificial anodes and impressed current systems.
  • Understand the significance of organic coatings in surface protection, the paint key ingredients and their function, and the protective mechanism.
  • Acquire knowledge of mechanisms contributing to the failure of organic coatings and the subsequent corrosion of the metal substrate.
  • Understand metallic and non-metallic inorganic coatings, their categories, protective mechanisms, and methods of obtaining them.

Who Should Attend!

  • This course is designed for engineers, researchers or STEM students who would like to gain a broad knowledge on about corrosion, either because it is needed as a part of their job, as a part of their research, or their final university project.